Surat Factory Hub

Our Production Strength

0 / Day 10,000 Sarees / Day
0+ Machines 50+ Loom Machines
0+ Workers 100+ Expert Workers

High-Tech Saree Processing

01. Digitizing
01. Digitizing CAD Vector Mappings
02. Layup
02. Layup 12-Needle Setup
03. Finishing
03. Finishing Laser QC Check
01. Embroidery Department

Embroidery Processing

Our embroidery workshop features computerized multi-head stitching equipment, executing intricate patterns, borders, and sequins with speed and precision. Ideal for bulk B2B designer collections.

Automatic Controls

Tension sensors eliminate breakages, ensuring flat backing folds.

Stitch Variety

Satin stitch, chain loops, cording layers, sequins attachments.

Premium Threads

Lustre metallic zari and strong core-spun polyester yarns.

Capacity Limits

2,000+ meters of high-density embroidered border run daily.

01. Warp Winding
01. Warp Winding High-tension Spool Setup
02. Card Mapping
02. Card Mapping Electronic Punch Loading
03. Rapier Looming
03. Rapier Looming 300+ RPM High Speed Weave
02. Weaving Department

Jacquard Weaving

We weave intricate Banarasi and Lichi silk layouts using advanced electronic rapier jacquard loom systems. This technology enables us to weave delicate floral vines, motifs, and dense borders directly into the warp structure with absolute consistency.

Density control

Advanced weft selectors allow up to 8 colors in single motifs.

Speed Output

300 RPM loom speed delivers consistent wholesale stock daily.

Zari Integration

Pure and imitation gold zari compatibility with zero warp snaps.

Weave Types

Brocades, buttas, satin borders, and heavy pallu weaves.

01. Crystal Layout
01. Crystal Layout Precision Template Alignment
02. Thermal Fusion
02. Thermal Fusion Heat-Fixing Adhesive Melt
03. Hand Finishing
03. Hand Finishing Craftsmen Inspections
03. Finishing Department

BITS Detailing

To cater to premium boutique demands and festive collections, our BITS work section applies intricate stone placements, sequins, beadwork, and custom-designed laces. We combine specialized machinery with traditional hands-on craftsmanship.

Stone Adhesion

Industrial heat press ensures stones remain intact through multiple washes.

Artisanal Touch

Experienced karigars finish delicate lace seams manually.

Custom Laces

Exclusive lace borders stitched securely onto saree hemlines.

Inspection Check

Each piece is shaken and viewed under high-lux lamps before folding.

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